Organic fertilizer pellet making machine is an updated technology product developed after years of compound fertilizer processing equipment design and production experience. It is used to granulate various organic substances after fermentation, which breaks through the conventional organic granulation process.
Before granulation, the raw materials do not need to be dried and pulverized, and spherical particles can be processed directly with ingredients, which can save a lot of energy.
The angle of the granulating disc adopts an overall arc structure, and the granulation rate can reach more than 93%. The organic fertilizer pellet making machine granulating disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency.
Reducer and motor adopting flexible belt drive, stable starting, slowing down the impact force, and improving the service life of the equipment. The bottom of the granulation plate is reinforced with a number of radiant steel plates, which is sturdy and durable, and can be deformed.
Thickened, heavier, and sturdy base design does not require anchor bolts to fix , running smoothly. The main gear of the organic fertilizer pellet making machine is quenched by high frequency, and the service life is doubled.
The organic fertilizer pellet making machine disc is lined with high-strength glass fiber reinforced plastic, which is anti-corrosion and durable. The machine has uniform granulation, high granulation rate, stable operation and strong equipment. Durable, long service life and other characteristics, is the ideal equipment for the majority of users to choose.
1.Features of the new organic fertilizer machine:
- The pellets produced are spherical. The ball formation rate is 70%, there is a small amount of returned material, the particle size of the returned material is small, and it can be re-granulated.
- Organic content can be as high as 100,000, and pure organic granulation can be realized. The pressure roller is adopted, and the two ends are at the same speed as the inner and outer rings of the die plate. There is no dislocation friction between the wheel and the die, which reduces the resistance, reduces the kinetic energy loss, prolongs the service life of the die, and reduces the organic fertilizer pellet millproduction cost.
- Using the feature that organic particles can inlaid and grow with each other under a certain force, no binder is needed during granulation. It is lined with rubber engineering plastics, and the raw materials are not easy to stick to the cylinder, and play a role in anti-corrosion and heat preservation.
- The granules are firm and can be sieved after granulation, reducing drying energy consumption. The multifunctional flat film organic fertilizer pellet making machine（ can produce pellet feed, organic fertilizer, and cylindrical pellets. It can also be connected to polishing equipment, so that cylindrical pellets can be rolled into balls at one time, without returning pellets, with high pelletizing rate, good strength and beautiful appearance. The organic fertilizer pellet making machine（ is an ideal equipment for the production of organic fertilizers today.
- The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20-40%. The steam heating is introduced to increase the temperature of the material, so that the moisture content of the material is low after the material is formed into a ball, and the drying efficiency is improved. The output is large, the power consumption is low, and the maintenance cost is low. The pressure rollers of the organic fertilizer pellet making machine are evenly arranged, and the operation is stable.
At the same time, the pressing area is increased, and the production efficiency is improved. The screw center pressure regulating structure is adopted, and the gap between the molds increases and decreases, which is suitable for different materials to ensure the pressing effect. This model is equipped with Φ1.5-Φ20mm various aperture molds, which are suitable for granulation of different materials and achieve better benefits.
2.The structure principle of organic fertilizer pellet mill
The pressure roller of this model organic fertilizer pellet making machine adopts inclined wheel. And the two ends are consistent with the line speed of the inner and outer rings of the die plate, and there is no dislocation friction between the wheel and the die, which reduces the resistance, reduces the kinetic energy loss, and prolongs the service life of the die.
The pressure rollers are evenly set and run smoothly, eliminating the easy feeding phenomenon of ordinary flat die pressure rollers. The central pressure regulating structure is adopted to adapt to different materials and ensure the pressing effect. Compression molding of wood chips, corn stalks, etc. requires a lot of pressure.
In the same kind of fertilizer pelletizing equipment, the roller part is the central part of the whole equipment, and the high-quality alloy steel is used to improve the service life of the roller.This model organic fertilizer pellet making machine is equipped with a variety of aperture molds, which are suitable for granulation of different materials and achieve better results.
Organic fertilizer pellet making machine is filled with steam, gas ammonia or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, heavy calcium slurry to complete the chemical reaction and heating compound fertilizer granulation process in the cylinder; or add a small amount of water The process of cold granulation of compound fertilizer.
The material to be granulated is passed through the rotary motion of the cylinder, and the rolling rotation occurs when there is no material in the cylinder, and it is aggregated into balls under a certain humidity and temperature, and the ball-making process is completed.
3.Application of organic fertilizer pellet making machine:
Mainly suitable for coarse fiber granulation, such as: wood chips, rice husks, cotton stalks, cottonseed husks, weeds and other crop straws, household waste, factory waste, low adhesion rate, difficult to shape materials granulation, but also suitable for granulation. Low-temperature granulation of biological bacterial fertilizer, organic fertilizer, compound fertilizer, etc.
The use and characteristics of the press organic fertilizer pellet making machine: the extrusion organic fertilizer pellet making machine is a new generation of granulation equipment developed by our company.
It is produced by non-drying and normal temperature process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The equipment has low investment, quick effect and good economic benefits.
The complete set of organic fertilizer pellet making machine is compact in layout, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance.
The raw material has wide adaptability and is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc. The product has a high granulation rate.
It can produce various concentrations and various types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.). In particular, the granulation of rare earth, potash fertilizer and ammonium bicarbonate series compound fertilizers fills the domestic gap and ranks at the domestic level.
The organic fertilizer pellet making machine is used to granulate various organic substances after fermentation, which breaks through the conventional organic granulation process. There is no need to dry and pulverize the raw materials before granulation, and the spherical particles can be processed directly with ingredients, which can save a lot of energy.
The internal rotating tooth organic fertilizer pellet making machine developed and produced by our unit has specifications such as Φ600, Φ800, Φ1000, Φ1200, Φ1800, Φ2000, etc., and can also develop and produce other specifications according to user requirements. The shell of the organic fertilizer pellet machine is made of thickened seamless steel pipe, which is strong and durable, and can be deformed.